FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Valve System


Valve System B204/B235

1.





1. Exhaust valve B204

2.





3.





2. Inlet valve B204

4.





Important: The exhaust valves are stellite-coated and should therefore not be machined. Grinding with paste only is advised. Valves in the B235R (Viggen) are coated with a material that withstands high temperatures.

Valve Guides

Length 42.5 mm
Outside Diameter 12.039-12.050 mm
Bore for Valve Guides, Diameter 12.000-12.018 mm
Maximum Clearance, Valve Guide* 0.50 mm
*measured across the valve disc with the valve drawn out 3 mm from the valve seat

Valve Springs





Fitted
B204 37.0 mm
B235 37.5 mm

Free
B204 44.0-47.0 mm
B235 57.1-60.1 mm

When Loaded 620-670 N (138-150 lbf)
B204 28.4 mm

When Loaded 361-403 N (81-91 lbf)*
B235 31.7 mm
*Twin Coil Springs incl. Valve Disc and Valve Stem Seal

Tappets B204/B235

Diameter 32.959-32.975 mm
Height 24.0 mm
Bore for Tappets, Diameter 33.000-33.016 mm