Removing Fuel Tank

REMOVING FUEL TANK

WARNING Replacement of the fuel tank involves partial dismantling of the car's fuel system. The following points must therefore be observed in connection with this work:

- Work only in a well-ventilated area. If approved equipment for the extraction of fuel vapor is available, be sure to use it.

- Wear suitable gloves. Prolonged contact with fuel may give rise to skin irritation or dermatitis. Keep a class BE fire extinguisher near at hand. Be mindful of the danger of sparks caused by short-circuits and when connecting and disconnecting leads, etc. in electrical circuits.

- No smoking anywhere in the vicinity.


To remove:

1. Empty the tank.

2. Place the car on a lift. Make sure that the right- hand rear support is placed as far out as possible so as not to obstruct dismantling work.

3. Raise the car.






4. Detach the rubber hoses from the tank and plug the tank. Use special tool 83 94 777. Tools and Equipment






5. Undo the clamp securing the fuel filter.






6. Support the tank by means of a pillar lift and undo the nuts for the metal straps holding the tank in place. Unhook the metal straps.

7. Carefully lower the tank, right-hand side first, until the top becomes visible.


Important Detach the fuel lines from the clips on the tank and car body so that the lines will not be bent or broken.






8. Unplug the two connectors from the fuel pump.

9. Disconnect the pressure and return lines from the fuel pump.

10. Lower the tank to a convenient working height.

To Fit:

Fit in reverse order.

Tightening torque for hose clips: 2.2 Nm (1.6 ft. lbs.).

Important Inspect the 0-rings when fitting the fuel lines. Fit new ones as necessary.