FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Sunroof - Leaking or Wet Headliner

Category
Body

Section
8

Page
111

Issue
04/95-0568

Code
812

Subject:
Correcting Complaint of Leaking
Sunroof or Wet Headliner

Application:
1994-900 Models

A customer complaint of a leaking sunroof or wet headliner may be caused by several things. Please make certain when diagnosing this complaint that you:

^ check that none of the sunroof drains are blocked

^ check that the O-ring at the sunroof channel drain tube is properly aligned

^ check that the sunroof glass seal is indeed sealed and not allowing water passed the seal into the vehicle

If you should find in your investigation that the O-ring at the sunroof channel drain tube is not properly seated and cannot be properly reseated, or is damaged, you must replace it

Cars Affected:
1994-900 models with sunroof

Parts:
O-ring 46 97 413





Action:
Follow instructions in Service Manual 8:1 Body, body repairs to remove the sunroof drain tubes and fit a new O-ring.

Warranty Information:
To resolve a customer complaint for a vehicle in warranty, please submit a claim using the following information:

Failure code: 81293-50-3/4 or 5-01/06-01.

Labor operation: 81290 (R & R drain tube nipple) front (one side) for 0.5 hr. Add 0.2 hr. in straight time if both sides are needed.

Labor operation: 81291 (R & R drain tube nipple) rear (one side) for 0.5 hr. Add 0.2 hr. in straight time if both sides are needed.

Straight time: 0.2 hr. (water test).