Muffler: Service and Repair

Exhaust Muffler Replacement (2.4L FWD)

Removal Procedure




1. Remove the 2 bolts (1) and 2 compression springs (2).
2. Remove the muffler assembly from the 3 exhaust pipe supports.
3. Remove the gasket from the center exhaust pipe assembly.
4. Remove the tail muffler assembly.

Installation Procedure





Note: If the free length is less than the minimum 38.5 mm (1.52 in), replace the compression spring.

1. Using a vernier caliper, measure the free length of the compression springs.
2. Fully insert a new gasket to the center exhaust pipe assembly.





Note: Be sure to install the gasket in the correct direction. Do not reuse the gasket.

3. Using a plastic hammer and wooden block (2) , tap in the new gasket (3) until its surface is flush with the center exhaust pipe assembly (1).




4. Connect the muffler assembly to the 3 exhaust pipe supports.

Caution: Refer to Fastener Caution (Fastener Caution).

5. Install the tail muffler assembly with the 2 bolts (1) and 2 compression springs (2).

Tighten the tail exhausts pipe to 43 Nm (32 lb ft).

6. Inspect for exhaust gas leaks.