Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Valve Clearance Adjustment
2. Draining Fluids and Oil Filter Removal
3. Exhaust Manifold Removal
4. Intake Manifold Removal
5. Camshaft Cover Removal
6. Water Pump Removal
7. Timing Chain Tensioner Removal
8. Timing Chain Housing Removal
9. Camshaft Timing Chain, Sprocket, and Tensioner Removal
10. Oil Pump Drive Chain and Sprocket Removal
11. Camshaft Position Actuator Locking Pin Adjustment
12. Intake Camshaft and Valve Lifter Removal
13. Exhaust Camshaft and Valve Lifter Removal
14. Cylinder Head Removal
15. Oil Pan Removal
16. Oil Pump Removal
17. Piston, Connecting Rod, and Bearing Removal
18. Crankshaft Rear Oil Seal Removal
19. Balance Shaft Removal
20. Balancer Shaft Bearing Removal
21. Lower Crankcase Removal
22. Crankshaft and Bearing Removal
23. Balance Shaft Cleaning and Inspection
24. Engine Block Cleaning and Inspection
25. Crankshaft and Bearing Cleaning and Inspection
26. Piston and Connecting Rod Disassemble
27. Piston, Connecting Rod, and Bearing Cleaning and Inspection
28. Piston and Connecting Rod Assemble
29. Camshaft Cleaning and Inspection
30. Camshaft Timing Chain and Sprocket Cleaning and Inspection
31. Cylinder Head Disassemble
32. Cylinder Head Cleaning and Inspection
33. Valve Guide Reaming, and Valve and Seat Grinding
34. Cylinder Head Assemble
35. Oil Pump Disassemble
36. Oil Pump Cleaning and Inspection
37. Oil Pump Assemble
38. Crankshaft and Bearing Installation
39. Balancer Shaft Bearing Installation
40. Balance Shaft Installation
41. Lower Crankcase Installation
42. Crankshaft Rear Oil Seal Installation
43. Piston, Connecting Rod, and Bearing Installation
44. Oil Pump Installation
45. Cylinder Head Installation
46. Intake Camshaft and Valve Lifter Installation
47. Exhaust Camshaft and Valve Lifter Installation
48. Camshaft Timing Chain, Sprocket, and Tensioner Installation
49. Oil Pump Drive Chain and Sprocket Installation
50. Timing Chain Housing Installation
51. Timing Chain Tensioner Installation
52. Crankshaft Front Oil Seal Installation
53. Camshaft Cover Installation
54. Oil Pan Installation