FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Hydraulic Control Assembly - Antilock Brakes: Service and Repair




Brake Pressure Modulator Valve Replacement

Removal Procedure

1. Remove the right front wheel and tire assembly. Refer to Tire and Wheel Removal and Installation (Service and Repair).
2. Remove the right engine undercover. Refer to Engine Splash Shield Replacement - Right Side (Engine Splash Shield Replacement - Right Side).
3. Remove the generator. Refer to Generator Replacement (2.4L) (Service and Repair)Generator Replacement (1.8L) (Service and Repair).
4. Remove the coolant surge tank. Refer to Radiator Surge Tank Replacement (Service and Repair).
5. Remove the washer reservoir. Refer to Windshield Washer Solvent Container Replacement (Service and Repair).




6. Release the electronic brake control module (EBCM) harness connector lock lever (1).
7. Disconnect the EBCM harness connector (2).




8. Mark the brake pipes (1-6) to aid in installation.




9. Remove the brake line clamp bolt (1) and clamp (2).




10. Remove the brake pipes (1-6) from the brake modulator assembly.
11. Plug the brake pipes in order to prevent loss or contamination of brake fluid.




12. Remove the 2 bolts (2) from the brake pressure modulator bracket (3).
13. Remove the nut (1) and the brake pressure modulator assembly and bracket.




14. Remove the 3 bolts and the brake pressure modulator assembly from the bracket.

Installation Procedure





Caution: Refer to Fastener Caution (Fastener Caution).

1. Install the brake pressure modulator assembly to the bracket. Secure with the 3 bolts.

Tighten the brake modulator assembly nuts to 5 Nm (48 lb in).




2. Install the 2 bolts (2) to the brake pressure modulator bracket (3).

Tighten the brake modulator bracket bolts to 19 Nm (14 lb ft).

3. Install the brake pressure modulator assembly and bracket. Secure with the nut (1).

Tighten the brake modulator bracket nut to 19 Nm (14 lb ft).




4. Remove the plugs from the brake pipes and connect the brake pipes to the brake modulator assembly (1).

Tighten the brake pipe fittings nuts to 15 Nm (11 lb ft).




5. Install the brake line clamp (2) and secure with bolt (1).

Tighten the brake line clamp bolt to 5 Nm (48 lb in).




6. Connect the EBCM electrical connector (2).
7. Secure the EBCM electrical connector lock lever (1).
8. Install the washer reservoir. Refer to Windshield Washer Solvent Container Replacement (Service and Repair).
9. Install the coolant surge tank. Refer to Radiator Surge Tank Replacement (Service and Repair).
10. Install the generator. Refer to Generator Replacement (2.4L) (Service and Repair)Generator Replacement (1.8L) (Service and Repair).
11. Install the right engine undercover. Refer to Engine Splash Shield Replacement - Right Side (Engine Splash Shield Replacement - Right Side).
12. Install the right front wheel and tire assembly. Refer to Tire and Wheel Removal and Installation (Service and Repair).
13. Bleed the brake system. Refer to Hydraulic Brake System Bleeding (Service and Repair).
14. Using the scan tool, perform the yaw rate sensor zero point calibration under the special functions menu.
15. Perform the Diagnostic System Check - Vehicle (Diagnostic System Check - Vehicle).
16. Refer to Control Module References (Programming and Relearning) for programming and setup information.