Clutch Master Cylinder: Service and Repair

Clutch Master Cylinder Replacement

Removal Procedure

Before disconnecting the reservoir tank hose, remove the clutch/brake fluid from the reservoir tank.




1. Remove the locking clip.
2. Remove the push rod fixing pin and push rod.




3. Disconnect the hose clamp on the master cylinder.
4. Disconnect the master cylinder hose.




5. Remove the master cylinder pipe.




6. Remove the clutch master cylinder nuts.
7. Remove the clutch master cylinder.

Installation Procedure





Caution: Refer to Fastener Caution (Fastener Caution).

1. Install the clutch master cylinder.
2. Install the clutch master cylinder nuts and tighten to 22 Nm (16 lb ft).




3. Install the master cylinder pipe.




4. Connect the master cylinder hose.
5. Connect the hose clamp on the master cylinder.




6. Install the push rod fixing pin and push rod.
7. Install the locking clip.
8. Bleed the air.
9. Adjust the clutch pedal. Refer to Clutch Pedal Free Travel Adjustment (Hydraulic) (Clutch Pedal Free Travel Adjustment (Hydraulic))Clutch Pedal Free Travel Adjustment (Cable) (Clutch Pedal Free Travel Adjustment (Cable)).
10. Fill the reservoir with clutch/brake fluid up to the MAX level.