Fuel Feed Intermediate Pipe Replacement

Fuel Feed Intermediate Pipe Replacement

Removal Procedure




1. Remove the air inlet grille panel. Refer to Air Inlet Grille Panel Replacement (SKY) (Service and Repair)Air Inlet Grille Panel Replacement (Solstice) (Service and Repair).
2. Remove the air inlet screen support nuts and support.




3. Relieve the high side fuel system pressure. Refer to Fuel Pressure Relief (Low Pressure with CH 48027) (Fuel Pressure Relief (Low Pressure with CH 48027))Fuel Pressure Relief (High Pressure Side) (Fuel Pressure Relief (High Pressure Side))Fuel Pressure Relief (Low Pressure without Special Tool) (Fuel Pressure Relief (Low Pressure without Special Tool))Fuel Pressure Relief (Low Pressure Side with CH 48027-100) (Fuel Pressure Relief (Low Pressure Side with CH 48027-100)).
4. Disconnect the engine wiring harness electrical connector (1) from the high pressure fuel pump.
5. Remove the engine wiring harness clip (3) from the high pressure fuel pump cover.




6. Remove the high pressure fuel pump cover bolts.
7. Remove the high pressure fuel pump cover.




8. Remove the high pressure fuel pump insulator.




9. Loosen the high pressure fuel pipe fitting at the fuel pump.
10. Loosen the high pressure fuel pipe fitting at the fuel rail.
11. Remove and discard the high pressure fuel pipe.

Installation Procedure




1. Ensure that the high pressure fuel pump, and fuel rail fittings are clean prior to assembly.
2. Install the NEW high pressure fuel pipe.
3. Tighten the NEW high pressure fuel pipe fitting to the fuel rail hand tight.

Caution: Refer to Fastener Caution (Fastener Caution).

4. Tighten the NEW high pressure fuel pipe fitting to the high pressure fuel pump hand tight to 32 Nm (24 lb ft).




5. Install the high pressure fuel pump insulator.




6. Position the high pressure fuel pump cover.
7. Install the high pressure fuel pump cover bolts and tighten to 10 Nm (89 lb in).




8. Connect the engine wiring harness electrical connector (1) to the high pressure fuel pump.
9. Install the engine wiring harness clip (3) to the high pressure fuel pump cover.
10. Inspect for leaks using the following procedure:

1. Turn ON the ignition, with the engine OFF for 2 seconds.
2. Turn OFF the ignition, for 10 seconds.
3. Turn ON the ignition, with the engine OFF.
4. Inspect for fuel leaks.

11. Install the low side fuel pressure service port cap.
12. Tighten the fuel fill cap.




13. Install the air inlet screen support and nuts and tighten to 10 Nm (89 lb in).
14. Install the air inlet grille panel. Refer to Air Inlet Grille Panel Replacement (SKY) (Service and Repair)Air Inlet Grille Panel Replacement (Solstice) (Service and Repair).