Fuel Return Line: Service and Repair

FUEL HOSE/PIPES ASSEMBLY REPLACEMENT

REMOVAL PROCEDURE




1. Relieve the fuel pressure. Refer to Fuel Pressure Relief Procedure.

CAUTION: Do not allow smoking or the use of open flames in the area where work on the fuel or EVAP system is taking place. Anytime work is being done on the fuel system, disconnect the negative battery cable, except for those tests where battery voltage is required.

2. Disconnect the front fuel hose from the fuel rail.




3. Lift and suitably support the vehicle. Refer to Vehicle Lifting.
4. Disconnect the front fuel hose from the fuel pipe.




5. Disconnect the rear fuel hose from the fuel pipe.




6. Remove the fuel pipe mounting plastic bolt.




7. Remove the fuel pipe mounting screws and cover.
8. Remove the fuel pipe.




9. Remove the fuel pump access cover.




10. Disconnect the fuel hose from the fuel pump.




11. Remove the fuel tank.
12. Remove rear fuel hose.

INSTALLATION PROCEDURE




1. Connect the rear fuel hose.
2. Install the fuel tank.




3. Install the fuel pump access cover.




4. Install the fuel pipe.
5. Install the fuel pipe mounting screws and cover




6. Install the fuel pipe mounting plastic bolt.




7. Connect the rear fuel hose to the fuel pipe.




8. Connect the front fuel hose to the fuel pipe.
9. Lower the vehicle.




10. Connect the fuel hose to the fuel rail.
11. Connect the negative battery cable, if disconnected.