Clutch Rotor and/or Bearing Removal

CLUTCH ROTOR AND/OR BEARING REMOVAL

TOOLS REQUIRED
- J 6083 Snap Ring Pliers
- J 8092 Driver Handle
- J 9398-A Bearing Remover
- J 33020 Pulley Puller

DISASSEMBLY PROCEDURE




1. Disconnect the negative battery cable.

CAUTION: Refer to Battery Disconnect Caution in Service Precautions.

2. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
3. Remove the compressor.
4. Remove the clutch drive plate and hub assembly.




5. Remove the pulley rotor and the bearing assembly retaining ring using the J 6083.
6. Install the J 33020 (1) into the inner circle of slots in the pulley rotor. Turn the J 33020 (1) clockwise in the slots to engage the puller tangs with the segments between the slots in the rotor.
7. Hold the J 33020 (1) in place and tighten the puller bolt against the compressor shaft to remove the pulley rotor and the bearing assembly.




8. Remove the puller bolt from the J 33020. With the puller tangs still engaged in the rotor slots, invert the assembly onto a solid flat surface or blocks.

NOTE: The rotor hub must be properly supported to prevent damage to the pulley rotor during bearing removal.

9. Drive the bearing out of the rotor hub with the J 9398-A (2) and the J 8092 (1).

NOTE: It is not necessary to remove the staking in front of the bearing to remove the bearing. It will be necessary to file away the old stake metal for proper clearance for the new bearing to be installed into the rotor bore or the bearing may be damaged.