Fuel Sender Assembly Replacement
REMOVAL PROCEDURENOTE: Do not attempt to disassemble the fuel sender assembly. Damage may occur to the sender assembly and the component parts. A re-assembled fuel sender assembly will not perform properly after installation to the vehicle.
1. Remove the fuel tank from the vehicle.
2. Disconnect the electrical connector (5) from the fuel sender assembly (4).
3. Remove the clamp and the fuel vapor hose (3) from the fuel vapor pipe on the fuel sender assembly (4).
4. Disconnect the quick-connect fuel return line (1) from the fuel sender assembly (4).
5. Disconnect the quick-connect fuel feed line (2) from the fuel sender assembly (4).
6. Remove the 6 screws that attach the fuel sender assembly to the fuel tank.
7. Remove the fuel sender assembly from the fuel tank.
INSTALLATION PROCEDURE
1. Install the fuel sender assembly to the fuel tank with a new gasket.
NOTE: Refer to Fastener Notice in Service Precautions.
2. Install the 6 bolts that secure the fuel sender assembly to the fuel tank.
Tighten
Tighten the bolts to 10 N.m (89 lb in).
3. Connect the fuel vapor hose (3) to the fuel vapor pipe on the fuel sender assembly (4), and secure the hose with the clamp.
4. Connect the quick-connect fuel return line (1) to the fuel return pipe on the fuel sender assembly (4).
5. Connect the quick-connect fuel feed line (2) to the fuel feed pipe on the fuel sender assembly (4).
6. Connect the electrical connector (5) to the fuel sender assembly (4).
7. Install the fuel tank to the vehicle.