26. Piston Selection

IMPORTANT: Measurements of all components should be taken with the components at normal room temperature.

For proper piston fit, the engine block cylinder bores must not have excessive wear or taper.
A used piston and pin set may be reinstalled if, after cleaning and inspection, they are within specifications.

1. Inspect the engine block cylinder bore.
2. Inspect the piston and the piston pin.





3. Use a bore gauge and measure the cylinder bore diameter. Measure at a point 6 mm (2.5 inch) from the top of the cylinder bore.





4. Measure the bore gauge with a micrometer and record the reading.





5. With a micrometer or caliper at a right angle to the piston, measure the piston 2 mm (1 inch) from the top of the piston.
6. Subtract the piston diameter from the cylinder bore diameter in order to determine piston-to-bore clearance.
7. For proper piston-to-bore clearance. Refer to Specifications.
8. If the proper clearance cannot be obtained, select another piston and measure for the clearances.
9. If the proper fit cannot be obtained, hone the cylinder bore or replace the cylinder block.
10. When the piston-to-cylinder bore clearance is within specifications, mark the top of the piston using a permanent marker for installation to the proper cylinder.