Overhaul Procedure Steps

Engine Overhaul

To overhaul the engine, follow the sequence below.

1. Draining Fluids and Oil Filter Removal
2. Engine Flywheel Removal
3. Intake Manifold Removal
4. Exhaust Manifold Removal
5. Oil Level Indicator and Tube Removal
6. Crankshaft Pulley Removal
7. Timing Belt Removal
8. Timing Belt Tensioner Removal
9. Water Pump Removal
10. Valve Rocker Arm Cover Removal
11. Camshaft Removal
12. Valve Lifter Removal
13. Cylinder Head Removal
14. Oil Pan Removal
15. Oil Pump Removal
16. Piston, Connecting Rod, and Bearing Removal
17. Crankshaft Front Cover Oil Seal Removal
18. Crankshaft Rear Oil Seal and Housing Removal
19. Crankshaft and Bearing Removal
20. Engine Block Clean and Inspect
21. Cylinder Boring and Honing
22. Engine Flywheel Clean and Inspect
23. Crankshaft and Bearing Clean and Inspect
24. Piston and Connecting Rod Disassemble
25. Piston, Connecting Rod, and Bearing Clean and Inspect
26. Piston Selection
27. Piston and Connecting Rod Assemble
28. Camshaft Clean and Inspect
29. Cylinder Head Disassemble
30. Cylinder Head Clean and Inspect
31. Valve Guide Reaming, and Valve and Seat Grinding
32. Cylinder Head Assemble
33. Oil Pump Disassemble
34. Oil Pump Clean and Inspect
35. Oil Pump Assemble
36. Oil Pan Clean and Inspect
37. Intake Manifold Clean and Inspect
38. Exhaust Manifold Clean and Inspect
39. Service Prior to Assembly
40. Crankshaft and Bearing Installation
41. Crankshaft Front Cover Oil Seal Installation
42. Crankshaft Rear Oil Seal and Housing Installation
43. Piston, Connecting Rod, and Bearing Installation
44. Oil Pump Installation
45. Oil Pan Installation
46. Cylinder Head Installation
47. Valve Lifter Installation
48. Camshaft Installation
49. Water Pump Installation
50. Timing Belt Tensioner Installation
51. Timing Belt Installation
52. Crankshaft Pulley Installation
53. Valve Rocker Arm Cover Installation
54. Oil Level Indicator and Tube Installation
55. Exhaust Manifold Installation
56. Intake Manifold Installation
57. Engine Flywheel Installation
58. Thread Repair