Discharge Hose Replacement

DISCHARGE HOSE REPLACEMENT

TOOLS REQUIRED
J 39400-A Halogen Leak Detector

REMOVAL PROCEDURE
1. Recover the refrigerant.




2. Remove the nut (1) and discharge hose from the condenser.
3. Remove the air deflector.
4. Disconnect the electrical connector from the A/C refrigerant pressure sensor (1).




5. Disconnect the discharge hose (3) from the compressor and remove.
6. Remove the discharge hose.

INSTALLATION PROCEDURE
1. Position the discharge hose into the vehicle.

IMPORTANT: Inspect the seal washers for damage before reinstalling the A/C lines and hoses. If any damage is noted during inspection, the suspect seal must be replaced. Flat washer type seals do not require lubrication.

2. Install the discharge hose (3) and nut (2) to the compressor.

NOTE: Refer to Fastener Notice in Service Precautions.

Tighten
Tighten the nut to 20 N.m (15 lb ft).

3. Connect the electrical connector to the A/C refrigerant pressure sensor (1).
4. Lower the vehicle.




5. Install the discharge hose nut (1) to the condenser.

Tighten
Tighten the nut to 20 N.m (15 lb ft).

6. Recharge the A/C system.
7. Leak test the fittings of the component using the J 39400-A.
8. Install the front air deflector.