P0404

CIRCUIT DESCRIPTION
The powertrain control module (PCM) monitors the exhaust gas recirculation (EGR) valve pintle position input in order to ensure that the valve responds properly to commands from the PCM. The PCM compares the EGR position sensor with the desired EGR position when the valve is commanded open. If the difference between the EGR position sensor and the desired EGR position is more than 8 percent, diagnostic trouble code (DTC) P0404 will set.

CONDITIONS FOR RUNNING THE DTC
The ignition voltage is more than 11 volts.

The EGR is enabled.

CONDITIONS FOR SETTING THE DTC
^ The difference between the EGR position sensor and the desired EGR position is more than 8 percent.
^ The condition is present for more than 10 seconds.

ACTION TAKEN WHEN THE DTC SETS
^ The control module illuminates the malfunction indicator lamp (MIL) on the second consecutive ignition cycle that the diagnostic runs and fails.
^ The control module records the operating conditions at the time the diagnostic fails. The first time the diagnostic fails, the control module stores this information in the Failure Records. If the diagnostic reports a failure on the second consecutive ignition cycle, the control module records the operating conditions at the time of the failure. The control module writes the operating conditions to the Freeze Frame and updates the Failure Records.

CONDITIONS FOR CLEARING THE MIL/DTC
^ The control module turns OFF the malfunction indicator lamp (MIL) after 3 consecutive ignition cycles that the diagnostic runs and does not fail.
^ A current DTC, Last Test Failed, clears when the diagnostic runs and passes.
^ A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported by this or any other emission related diagnostic.
^ Clear the MIL and the DTC with a scan tool.

DIAGNOSTIC AIDS
Inspect for the following conditions:

Excessive deposits on the EGR pintle or on the seat-Remove the EGR valve, and inspect for deposits that may interfere with the EGR valve pintle extending completely or cause the pintle to stick.

If the problem is intermittent, refer to Intermittent Conditions. Intermittent Conditions

TEST DESCRIPTION

Steps 1-8:

Steps 9-19:

The numbers below refer to the step numbers on the diagnostic table:
2. This step verifies that the malfunction is present.
3. If DTC P0404 will only set during certain conditions, the malfunction may be intermittent. Refer to Diagnostic Aids. If an intermittent wiring problem is not present, test for a faulty connection at the PCM or at the EGR valve. If the connections are OK and if DTC P0404 continues to set, replace the EGR valve.
4. When using the scan tool to increment the EGR valve, increment the valve to 10 percent then to 0 percent. Repeat this process to see if the test lamp turns ON then OFF. If the test lamp does not turn ON, the EGR solenoid high control circuit is open or the circuit is shorted to ground.