Extension Housing: Service and Repair

Removal Procedure

Caution: Refer to Battery Disconnect Caution in Service Precautions.





1. Disconnect the battery ground (negative) cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Starting and Charging.
2. Raise and support the vehicle. Refer to Vehicle Lifting.
3. Remove the right drive axle from the transaxle. Refer to Wheel Drive Shafts Replacement (Right) in Drive Axle.
4. Remove the transaxle brace. Refer to A/T Brace Replacement.
5. Remove the vehicle speed sensor. Refer to Vehicle Speed Sensor Replacement.





6. Remove the case extension housing bolts (5).
7. Remove the case extension housing (6) with the axle seal and the O-ring (8).
8. Inspect the case extension housing (6) for the following conditions:
^ A damaged or porous sealing surface for the case extension seal
^ A damaged or porous sealing surface for the vehicle speed sensor
^ A damaged or porous sealing surface for the right drive axle oil seal
^ A damaged or porous sealing surface for the case extension housing
^ A damaged or worn differential carrier bushing or output shaft bearing
^ Damaged bolt holes
^ Inspect the drive axle seal and replace if necessary


Installation Procedure





1. If removed, install the drive axle seal. Refer to Front Wheel Drive Shaft Oil Seal Replacement (Right).
2. Install the case extension housing (6) with the axle seal and with the O-ring (8).

Notice: Refer to Fastener Notice in Service Precautions.

3. Install the case extension housing bolts (5).
^ Tighten the case extension housing bolts (5) to 36 Nm (27 ft. lbs.).
4. Install the vehicle speed sensor. Refer to Vehicle Speed Sensor Replacement.
5. Install the transaxle brace. Refer to A/T Brace Replacement.
6. Connect the right drive axle to the transaxle. Refer to Wheel Drive Shafts Replacement (Right) in Drive Axle.
7. Lower the vehicle.
8. Connect the battery ground (negative) cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Starting and Charging.

Notice: Do NOT overfill the transaxle. The overfilling of the transaxle causes foaming, loss of fluid, shift complaints, and possible damage to the transaxle.

9. Adjust the fluid level. Refer to Transmission Fluid Checking Procedure, Capacities - Approximate Fluid and Fluid and Lubricant Recommendations.
10. Inspect for completion of the repairs.
11. Inspect for fluid leaks.