Overhaul Procedure Steps

ENGINE OVERHAUL
In order to overhaul, follow the sequence below.

1. Engine Flywheel Removal
2. Crankshaft Rear Oil Seal Removal - Lip Seal Type
3. Crankshaft Rear Oil Seal Removal - Cartridge Type
4. Drive Belt Removal
5. Accessory Removal
6. Oil Filter Adapter Removal
7. Intake Manifold Removal
8. Exhaust Manifold Removal - Left
9. Exhaust Manifold Removal - Right
10. Ignition Module Removal
11. Camshaft Cover Removal - Left
12. Camshaft Cover Removal - Right
13. Crankshaft Balancer Removal
14. Engine Front Cover Removal
15. Crankshaft Front Oil Seal Removal
16. Oil Pump Removal
17. Secondary Camshaft Drive Chain Removal
18. Primary Camshaft Drive Chain Removal
19. Camshaft Removal
20. Valve Lifter Removal
21. Thermostat Removal
22. Water Pump Removal
23. Water Crossover Removal
24. Cylinder Head Removal
25. Starter Motor Removal
26. Oil Pan Removal
27. Lower Crankcase Removal
28. Piston, Connecting Rod, and Bearing Removal
29. Crankshaft and Bearings Removal
30. Engine Block Clean and Inspect
31. Crankshaft and Bearings Clean and Inspect
32. Crankshaft Balancer Clean and Inspect
33. Engine Flywheel Clean and Inspect
34. Piston and Connecting Rod Disassemble
35. Piston, Connecting Rod, and Bearing Clean and Inspect
36. Piston Selection
37. Piston and Connecting Rod Assemble
38. Camshaft Intermediate Drive Shaft Clean and Inspect
39. Cylinder Head Disassemble
40. Cylinder Head Clean and Inspect
41. Valve Spring Inspection and Measurement
42. Valve and Seat Grinding
43. Cylinder Head Assemble
44. Camshaft and Bearings Clean and Inspect
45. Oil Pump Disassemble
46. Oil Pump Clean and Inspect
47. Oil Pump Assemble
48. Oil Pan Clean and Inspect
49. Engine Front Cover Clean and Inspect
50. Intake Manifold Disassemble
51. Intake Manifold Clean and Inspect
52. Intake Manifold Assemble
53. Exhaust Manifold Clean and Inspect - Left
54. Exhaust Manifold Clean and Inspect - Right
55. Water Pump Clean and Inspect
56. Water Crossover Clean and Inspect
57. Thread Repair
58. Service Prior to Assembly
59. Crankshaft and Bearings Installation
60. Piston, Connecting Rod, and Bearing Installation
61. Lower Crankcase Installation
62. Oil Pan Installation
63. Starter Motor Installation
64. Cylinder Head Installation
65. Water Crossover Installation
66. Water Pump Installation
67. Thermostat Installation
68. Camshaft Installation
69. Primary Camshaft Drive Chain Installation
70. Secondary Camshaft Drive Chain Installation
71. Oil Pump Installation
72. Front Crankshaft Oil Seal Installation
73. Engine Front Cover Installation
74. Crankshaft Balancer Installation
75. Camshaft Cover Installation - Left
76. Camshaft Cover Installation - Right
77. Exhaust Manifold Installation - Left
78. Exhaust Manifold Installation - Right
79. Intake Manifold Installation
80. Ignition Module Installation
81. Oil Filter Adapter Installation
82. Accessory Installation
83. Drive Belt Installation
84. Crankshaft Rear Oil Seal Installation - Lip Type Seal
85. Crankshaft Rear Oil Seal Installation - Cartridge Type Seal
86. Engine Flywheel Installation
87. Lubricatin System Priming Procedure
88. Engine Set-Up and Testing