FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Power Sunroof Module Replacement

REMOVAL PROCEDURE

Power Sunroof Module Replacement: Removal Procedure:




1. Position the sunroof in the fully closed position.
2. Remove the headliner.
3. Disconnect the sunroof motor electrical connectors.
4. Disconnect the express module electrical connectors.
5. Remove the front drain hoses from the sunroof housing.
6. Remove the rear drain hoses from the sunroof housing.

IMPORTANT: A helper will be required to support the sunroof module when removing the nuts and bolts.

7. Remove the two push-in retainers.
8. Remove the sunroof housing nuts at the sunroof brackets.
9. Remove the sunroof module bolt at the motor bracket.
10. Remove the four sunroof module bolts through the module brackets and into the side rail.
11. Remove the six sunroof module bolts to the roof.

IMPORTANT: A helper will be required to assist in the removal of the sunroof module from the vehicle.

12. Remove the sunroof module from the vehicle through the door opening.

INSTALLATION PROCEDURE

IMPORTANT: A helper will be required to assist in the installation of the sunroof module into the vehicle.

Power Sunroof Module Replacement: Installation Procedure:




1. Install the sunroof module to the vehicle through the door opening.

IMPORTANT: A helper will be required to support the sunroof module when installing the bolts.

2. Install the six sunroof module bolts to the roof.
3. Install the four sunroof module bolts through the module brackets and into the side rail.

4. Install the sunroof module bolt at the motor bracket.

Tighten
Tighten the sunroof module bolts to 10 N.m (89 lb in).

5. Install the sunroof housing nuts at the sunroof brackets.

Tighten
Tighten the sunroof housing nuts to 10 N.m (89 lb in).

6. Install the two push-in retainers.
7. Install the rear drain hoses to the sunroof housing.
8. Install the front drain hoses to the sunroof housing.
9. Connect the electrical connectors to the motor.
10. Connect the electrical connectors to the express module.
11. Open and close the sunroof to recheck the operation.
12. Install the headliner.
13. Adjust the sunroof if necessary.