Door Module Assembly

DOOR MODULE ASSEMBLY

Door Module Removal:

Door Module Assembly:

REMOVE OR DISCONNECT
1. Trim panel and water deflector. Refer to "Door Trim Panel" and "Water Deflector".
2. Inner belt strip.
3. Armrest bracket.
4. Window retaining bolts.
5. Door glass. Refer to "Door Window".
6. Drill out eight rivets on module belt member using 17/64 inch drill.

IMPORTANT: Remove any pieces of rivet that fall in the door. If left in door, these pieces could cause rattles.

7. Window motor electrical connector.
8. Mark all adjustments for future glass adjustment, B, C, D, and E.
9. Loosen adjustments C and B.
10. Lower rear adjustment bracket E and D.
11. Module assembly by pulling up on module belt member.

INSTALL OR CONNECT

NOTICE: Plug cavity "F" as shown in illustration to prevent fasteners from falling into cavity during assembly.

1. Module in door.
a. Align front lower blade bracket into adjustment "B".
b. Ensure that adjustment "B" is oriented against the inner panel as shown in illustration.
2. Loose install bolts, washers, and locknuts in place of all rivets using holes "A", previously noted for drilling as locator holes.

NOTICE:
^ Install the short bolt in the top rear hole of module.

^ Hold up on rear of module while securing bolts to ensure height adjustment is not lost (Front Door Only).
^ Hold up on both front and rear of module when securing bolts to ensure height adjustment is not lost (Rear Door Only).

3. Push bottom of module outboard as far as possible. Place adjustment "D" onto module stud and install nut.
4. Lower bracket "E" ensuring bracket has minimum slip fit relative to the guide channel bracket.

ADJUST
5. Adjust bracket "E" to original adjustment position (previously marked) to prepare the system for window adjustment.

6. Window. Refer to procedure in this section.

ADJUST
7. Readjust door to body fit if required.

ADJUST
8. Adjust glass guidance system. Refer to "Door Window Adjustment".