Transmission Assembly (2)

ASSEMBLY

Assembly (2)

1.Remove paper rolled around bearing retainer.





2.Install thrust washer on bearing retainer.

CAUTION:
Align pawls of thrust washer with holes of bearing retainer.





3.Install forward clutch assembly and overrun clutch assembly (1)
into transaxle case.

CAUTION:
- Align teeth of low & reverse brake drive plates before installing.
- Make sure that bearing retainer seal rings are not spread.





4.Install needle bearing (1) on bearing retainer.

CAUTION:
Be careful with the direction of needle bearing.





5.Install thrust washer (1) on overrun clutch hub (2).

CAUTION:
Align pawls of thrust washer (1) with holes of overrun clutch hub (2).





6.Install overrun clutch hub (1) into forward clutch drum.

CAUTION:
Align teeth of overrun clutch drive plates before installing.





7.Hold forward clutch hub, and check that rear internal gear locks when tried to rotate counterclockwise.

CAUTION:
If rear internal gear rotates counterclockwise, check installation direction of forward one-way clutch.





8.Install needle bearing (1) on rear internal gear (2).

CAUTION:
Be careful with the direction of needle bearing (1).





9.Install rear internal gear (1) and forward clutch hub (2) as a set into forward clutch drum.

CAUTION:
Align teeth of forward clutch drive plates before installing.





10.Install needle bearing (1) on rear planetary carrier (2).

CAUTION:
Be careful with the direction of needle bearing (1).





11.Install rear sun gear on rear planetary carrier.

CAUTION:
Be careful with the direction of rear sun gear.





12.Install rear planetary carrier in transaxle case.





13.Install needle bearing (1) on front planetary carrier (2).

CAUTION:
Be careful with the direction of needle bearing (1).





14.Install low one-way clutch to front planetary carrier by turning it in the direction of unlock.
15.Check that low one-way clutch rotates counterclockwise around front planetary carrier. Then try to turn it clockwise and check that it is locked.





16.Install front planetary carrier (2) and low one-way clutch (1) as a set into transaxle case.





17.Install snap ring into transaxle case using a flat-bladed screwdriver.





18.Install needle bearing (1) on front sun gear (2).

CAUTION:
Be careful with the direction of needle bearing (1).





19.Install front sun gear on front planetary carrier.





20.Install needle bearing on front sun gear.

CAUTION:
Be careful with the direction of needle bearing.





21.Install high clutch hub on front sun gear.





22.Install needle bearing on high clutch hub.

CAUTION:
Be careful with the direction of needle bearing.
23.Remove paper rolled around input shaft assembly (high clutch drum).





24.Install input shaft assembly (high clutch assembly) (1).

CAUTION:
Align teeth of high clutch drive plates before installing.





25.Install reverse clutch assembly.

CAUTION:
Align teeth of reverse clutch drive plates before installing.