Assembly

RING GEAR SHAFT

Assembly

1.Select ring gear bearing adjusting shim (right and left). Adjustment.





2.Using the drift (A) [SST: ST-33230000 (J-25805-01)], install drive shaft oil seal (1) within the dimension (L) shown as follows.

L: 0 - 0.6 mm (0 - 0.024 in)

CAUTION:
- Never reuse the oil seal.
- When installing, never incline oil seal.
- Apply multi-purpose grease to oil seal lip, and gear oil onto the circumference.
3.Install the ring gear to ring gear shaft.





4.Install the inner race of ring gear bearing (left) to ring gear shaft with the drift (A) (Commercial service tool).

CAUTION:
- Never reuse the ring gear bearing.
- Apply gear oil to ring gear bearing.





5.Install the inner race of ring gear bearing (right) to ring gear shaft with the drift (A) (Commercial service tool).

CAUTION:
- Never reuse the ring gear bearing.
- Apply gear oil to ring gear bearing.
6.Install outer races of ring gear bearing (right and left) to ring gear shaft assembly.

CAUTION:
- Never reuse the ring gear bearing.
- Apply gear oil to ring gear bearing.
7.Install selected ring gear bearing adjusting shim (right and left)
to ring gear shaft assembly.
8.Install spacer (right and left) to ring gear shaft assembly.





9.Set the drifts (A and B) to right and left spacers individually.
Compress ring gear shaft assembly with ring gear bearing to install ring gear shaft assembly to transfer case.






CAUTION:
- The drift shall be placed on the center of the spacers.
- The pressure shall be as low as to install ring gear shaft assembly into transfer case. The maximum pressure shall be 10 kN (1 ton, 1.0 Imp ton).
- If the adjusting shims and spacers are installed by tapping, the transfer case may be damaged. Avoid tapping.
10.Install transfer cover to check and adjust each part. Assembly.

CAUTION:
Never apply liquid gasket.
11.Check backlash, tooth contact, and total preload. Adjustment.

CAUTION:
Measure the total preload without the transfer case oil seal.
12.Reinstall transfer cover for applying liquid gasket. Assembly.
13.Install the transfer case oil seal (left and right). Assembly.