Removal And Installation

CLUTCH DISC AND CLUTCH COVER

Removal and Installation


CAUTION:
- Never reuse CSC (Concentric Slave Cylinder). Because CSC slides back to the original position every time when removing transaxle assembly. At this timing, dust on the sliding parts may damage a seal of CSC and may cause clutch fluid leakage. Removal and Installation.
- Never bring any grease to the clutch disc facing, pressure plate surface and flywheel surface.
- Never clean clutch disc using solvent.

REMOVAL

1.Remove transaxle assembly. Removal And Installation.
2.Remove clutch cover mounting bolts while holding clutch cover.

CAUTION:
Never drop clutch disc.
3.Remove clutch cover and clutch disc.

CAUTION:
Never drop clutch disc.

INSTALLATION

1.Clean clutch disc and input shaft splines to remove grease and powder arisen from abrasion.





2.Apply recommended grease to clutch disc (1) and input shaft (2)
splines (A).

CAUTION:
Be sure to apply grease to the points specified. Otherwise, noise, poor disengagement, or damage to the clutch may result. Excessive grease may cause slip or judder. And if it adheres to seal of CSC, it cause clutch fluid leakage. Wipe out excess grease. Wipe out any grease oozing from the parts.





3.Install clutch disc, using a clutch aligner (A) [Commercial service tool].
4.Install clutch cover, and then temporarily tighten clutch cover mounting bolts.
5.Tighten clutch cover mounting bolts to the specified torque evenly in two steps in the numerical order as shown in the figure.
6.For the next step and after, install in the reverse order of removal.