Inspection and Adjustment

BRAKE PEDAL

Inspection and Adjustment


INSPECTION

Brake Pedal Height





Check the height (H1) between the dash lower panel (1) and the brake pedal upper surface.
H1: Specifications.

CAUTION:
Remove the floor trim.
Stop Lamp Switch





Check the clearance (C) among the brake pedal lever (1) and the stop lamp switch (2) threaded end.
C: Specifications.

CAUTION:
The stop lamp must turn off when the brake pedal is released.
NOTE:
Pull the brake pedal pad to make the clearance between the stop lamp switch threaded end and the brake peal lever.
Brake Pedal Position Switch





Check the clearance (C) among the brake pedal lever (1) and the brake pedal position switch (2) threaded end.
C: Specifications.
NOTE:
Pull the brake pedal pad to make the clearance between the brake pedal position switch threaded end and the brake peal lever.
Brake Pedal Play





Press the brake pedal. Check the brake pedal play (A) (stroke until fluid pressure occurs).
A : Specifications.
Depressed Brake Pedal Height





Check the height between the dash lower panel (1) and the brake pedal upper surface (H
2) when depressing the brake pedal at 490 N
(50 kg, 110 lb) while turning engine ON.
H2: Specifications.

CAUTION:
Remove the floor trim.

ADJUSTMENT

Brake Pedal Height
1.Remove instrument lower panel. Removal And Installation.
2.Disconnect the stop lamp switch and brake pedal position switch harness connector.
3.Loosen the stop lamp switch and brake pedal position switch 45� counterclockwise.





4.Loosen the lock nut (1) of input rod (2).
5.Rotate the input rod, adjust the brake pedal to the specified height (H
1).

CAUTION:
The threaded end of the input rod must project to the inner side (L) of the clevis (3).





H1: Specifications.
6.Tighten the lock nut. Exploded View.
7.Adjust the clearance between the brake pedal lever and the stop lamp switch and brake pedal position switch threaded end after adjusting the brake pedal height.
Stop Lamp Switch
1.Remove instrument lower panel. Removal And Installation.
2.Disconnect the harness connector from stop lamp switch.
3.Loosen the stop lamp switch 45� counterclockwise.





4.Press-fit the stop lamp switch (2) until the stop lamp switch hits the brake pedal lever (1) 45�
clockwise while pulling the brake pedal pad slightly.

CAUTION:
- The clearance (C) between the brake pedal lever and stop lamp switch threaded and must be the specified value.

C: Specifications.

- The stop lamp must be turned off when the brake pedal is released.

Brake Pedal Position Switch
1.Remove instrument lower panel. Removal And Installation.
2.Disconnect the harness connector from brake pedal position switch.
3.Loosen the brake pedal position switch 45� counterclockwise.

4.Press-fit the brake pedal position switch (2) until the brake pedal position switch hits the brake pedal lever (1) 45� clockwise while pulling the brake pedal pad slightly.

CAUTION:
The clearance (C) between the brake pedal lever and brake pedal position switch threaded and must be the specified value.

C: Specifications.

Depressed Brake Pedal Height
1.Perform the air bleeding. Service and Repair.





2.Check the height between the dash lower panel (1) and the brake pedal upper surface (H2) when depressing the brake pedal at 490 N (50 kg, 110 lb) while turning engine ON.

H2: Specifications.

CAUTION:
Remove the floor trim.