Removal and Replacement

CLUTCH MASTER CYLINDER

Removal and Installation


REMOVAL


CAUTION:
- Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately and wash the affected area with water.
- Never disassemble master cylinder.
1.Drain clutch fluid. Draining.
2.Remove air duct (inlet). Removal And Installation.
3.Remove battery. Removal And Installation.
4.Remove air cleaner case and air ducts. Removal And Installation.
5.Remove hose from reservoir tank assembly and master cylinder.





6.Remove master cylinder rod end (black arrow) from clutch pedal.





7.Remove lock pin (1) from connector of master cylinder (2) and separate clutch tube (3).
8.Rotate master cylinder clockwise by 45 degrees and then remove master cylinder from the vehicle.

INSTALLATION


CAUTION:
Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immediately and wash the affected area with water.





1.Tilt master cylinder clockwise by 45 degrees (A) and insert it to the mounting hole. Rotate counterclockwise and secure it. At this time, nipple (1) is upward of the vehicle.





2.Install master cylinder rod end to clutch pedal.

CAUTION:
Press master cylinder rod end into clutch pedal until it stops.
3.Install hose to reservoir tank assembly and master cylinder.

CAUTION:
Set hose with painted mark facing upward.
4.Install lock pin into connector of master cylinder until it stops.
5.Install clutch tube into connector of master cylinder until it stops.
6.Install air cleaner case and air ducts. Removal And Installation.
7.Install battery. Removal And Installation.
8.Install air duct (inlet). Removal And Installation.
9.Fill with clutch fluid. Refilling.