Disassembly

MAINSHAFT AND GEAR

Disassembly






1.Before disassembling, measure the end play of 1st and 2nd main gears.
End play standard value: End Play.






2.Remove snap ring.
3.Remove C-ring holder and then remove mainshaft C-ring.





4.Press out mainshaft rear bearing, 6th main gear adjusting shim, and 6th main gear using Tool and a puller.
Tool number: ST33052000 (-)
5.Remove 5th-6th mainshaft spacer.





6.Press out 4th main gear and 5th main gear using Tool and a puller.
Tool number: ST33052000 (-)
7.Remove 4th main gear adjusting shim.
8.Remove 3rd-4th mainshaft spacer.





9.Press out 3rd main gear and 2nd main gear using Tool (A) and a puller (B).
Tool number (A): KV40105020 (-)
10.Remove 2nd needle bearing.





11.Press out 2nd main gear bushing, 1st-2nd synchronizer hub assembly, 1st main gear, 1st needle bearing, 1st main gear bushing, and reverse main gear using Tool (A).
Tool number (A): KV40105020 (-)