Removal And Installation

OIL PAN (LOWER)


Removal and Installation


REMOVAL
1. Drain engine oil. Draining.
2. Remove oil pan (lower) with the following procedure:




Arrow Indicates : Engine front

a. Loosen mounting bolts in reverse order as shown in the figure.

NOTE:
Disregard the numerical order No.7 and No.11 in removal.





b. Insert seal cutter [SST: KV10111100 (J-37228)] (A) between oil pan (upper) and oil pan (lower).

CAUTION:
- Be careful not to damage the mating surface.
- Never insert a screwdriver. This damages the mating surfaces.
c. Slide the seal cutter [SST: KV10111100 (J-37228)] by tapping on the side of tool with a hammer.
d. Remove oil pan (lower).

INSTALLATION
1. Install oil pan (lower) as follows:





a. Use a scraper (A) to remove old liquid gasket from mating surfaces.
- Also remove old liquid gasket from mating surface of oil pan
(upper).
- Remove old liquid gasket from the bolt holes and threads.

CAUTION:
Never scratch or damage the mating surface when cleaning off old liquid gasket.










b. Apply a continuous bead of liquid gasket (A) with a tube presser
(commercial service tool) as shown in the figure.

Use Genuine RTV Silicon Sealant or equivalent. Recommended Chemical Products And Sealants.

CAUTION:
Attaching should be done within 5 minutes after liquid gasket application.




Arrow Indicates : Engine front

c. Tighten bolts in numerical order as shown in the figure.

NOTE:
- Tighten bolts the No.1 and No.2 in two steps.
- The numerical order No.7 and No.11 shows the second steps.
2. Install oil pan drain plug.
- Refer to the figure of components for installation direction of drain plug washer. Exploded View.
3. Install in the reverse order of removal after this step.