Fuel Injector: Service and Repair

1. Release fuel pressure to zero.
2. Remove accelerator cables.
3. Remove intake manifold bracket.
4. Remove PCV hose with bracket.
5. Disconnect injector harness connectors.
6. Disconnect fuel damper vacuum hose from intake manifold collector.
7. Remove fuel damper with fuel hose and sub fuel tube from the fuel rail. Do not kink or pull fuel hose.

CAUTION: Do not separate fuel hose from fuel damper and sub fuel tube.

8. Remove injectors with fuel tube assembly.




9. Expand and remove clips securing fuel injectors.
10. Extract fuel injectors straight from fuel tubes.
- Be careful not to damage injector nozzles during removal.
- Do not bump or drop fuel injectors.
11. Carefully install O-rings, including the one used with the pressure regulator
- Lubricate O-rings by smearing engine oil.
- Be careful not to damage O-rings with service tools finger nails or clips. Do not expand or twist O-rings.
- Discard old clips; replace with new ones.
12. Position clips in grooves on fuel injectors.
- Make sure that protrusions of fuel injectors are aligned with cutouts of clips after installation.
13. Align protrusions of fuel tubes with those of fuel injectors.
14. After properly inserting fuel injectors, check to make sure that fuel tube protrusions are engaged with those of fuel injectors, and that flanges of fuel tubes are engaged with clips.




15. Tighten fuel tube assembly mounting nuts in two stages. :

Torque: Tightening torque N.m (kg-m, ft-lb)

1st stage: 12 - 13 (1.2 - 1.4,9 - 10)
2nd stage: 17 - 23 (1.7 - 2.4, 13 - 17)

16. Install all removed parts in the reverse order of removal.

CAUTION:
- When installing the fuel damper, install the fuel damper with fuel hose and sub fuel tube as assembly.
- After properly connecting fuel tube assembly to injector and fuel hose, check connection for fuel leakage.