FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Evaporative System Service Port: Testing and Inspection




EVAP SERVICE PORT
Positive pressure is delivered to the evaporator system through the evaporator service port. If fuel vapor leakage in the evaporator system occurs, use a leak detector to locate the leak.




How to detect fuel vapor leakage

CAUTION:
- Never use compressed air or a high pressure pump.
- Do not start engine.
- Do not exceed 4.12 kPa (0.042 kg/sq.cm, 0.6 psi) of pressure in EVAP system.

NOTE: Improper installation of adapter to the service port may cause a leak.




With Consult
1. Attach the EVAP service port adapter securely to the EVAP service port.
2. Also attach the pressure pump and hose.
3. Turn ignition switch "ON".
4. Select the "EVAP SYSTEM CLOSE" of "WORK SUPPORT MODE" with CONSULT-II.
5. Touch "START". A bar graph (Pressure indicating display) will appear on the screen.
6. Apply positive pressure to the EVAP system until the pressure indicator reaches the middle of the bar graph.
7. Locate the leak using a leak detector. Refer to "Evaporative Emission Line Drawing".

OR







Without Consult
1. Attach the EVAP service port adapter securely to the EVAP service port and pressure pump with pressure gauge to the EVAP service port.
2. Apply battery voltage to between the terminals of both EVAP canister vent control valve and vacuum cut valve bypass valve to make a closed EVAP system.
3. To locate the leak, deliver positive pressure to the EVAP system until pressure gauge points reach 1.38 to 2.76 kPa (0.014 to 0.028 kg/sq.cm, 0.2 to 0.4 psi).
4. Locate the leak using a leak detector. Refer to "Evaporative Emission Line Drawing".

Evaporative Emission Line (Part 1 Of 2):




Evaporative Emission Line (Part 2 Of 2):




EVAPORATIVE EMISSION LINE DRAWING