Output Shaft End Play

^ Measure clearance between side cover and the end of the output shaft bearing.
^ Select proper thickness of adjusting shim so that clearance is within specifications.





1. Install bearing retainer for output shaft.





2. Install output shaft thrust needle bearing on bearing retainer.





3. Install output shaft on transmission case.





4. Measure dimensions "l1" and "l2" at side cover and then calculate dimension "A".
^ Measure dimension "l1" and "l2" in at least two places.
"A" = Distance between transmission case fitting surface and adjusting shim mating surface.





5. Measure dimensions "l2" and "l3" and then calculate dimension "B".
^ Measure "l2" and "l3" in at least two places.
"B" = Distance between the end of output shaft bearing outer race and the side cover fitting surface of transmission case.
"B" = "l2" - "l3"





6. Select proper thickness of adjusting shim so that output shaft end play (clearance between side cover and output shaft bearing) is within specifications.
Output shaft end play (A - B): 0 - 0.15 mm (0 - 0.0059 inch)
Output Shaft Adjusting Shims Part Number And Thickness:
31438-80X60: 0.80 mm (0.0315 inch)
31438-80X61: 0.84 mm (0.0331 inch)
31438-80X62: 0.88 mm (0.0346 inch)
31438-80X63: 0.92 mm (0.0362 inch)
31438-80X64: 0.96 mm (0.0378 inch)
31438-80X65: 1.00 mm (0.0394 inch)
31438-80X66: 1.04 mm (0.0409 inch)
31438-80X67: 1.08 mm (0.0425 inch)
31438-80X68: 1.12 mm (0.0441 inch)
31438-80X69: 1.16 mm (0.0457 inch)
31438-80X70: 1.20 mm (0.0472 inch)
7. Install adjusting shim on output shaft bearing.