Band Apply Servo: Service and Repair
DISASSEMBLY
1. Remove band servo piston fixing bolts.
2. Apply compressed air to oil hole in transmission case to remove O/D servo piston retainer and band servo piston assembly. Hold band servo piston assembly with a waste.
3. Apply compressed air to oil hole in O/D servo piston retainer to remove O/D servo piston from retainer. Hold O/D band servo piston while applying compressed air, rag or nylon.
4. Remove D-ring from O/D servo piston.
5. Remove O-rings from O/D servo piston retainer.
6. Remove band servo piston assembly from servo piston retainer by pushing it forward.
7. Place piston stem end on a wooden block. While pushing servo piston spring retainer down, remove O-ring.
8. Remove O/D servo return spring, band servo thrust washer and band servo piston stem from band servo piston.
9. Remove O-rings from servo piston retainer.
10. Remove O-rings from band servo piston.
INSPECTION
Pistons, Retainers And Piston Stem
^ Check frictional surfaces for abnormal wear or damage.
Return Springs
^ Check for deformation or damage.
^ Measure free length and outer diameter.
2nd Servo Return Spring:
Free Length: 32.5 mm (1.280 inch)
Outer Diameter: 25.9 mm (1.020 inch)
O/D Servo Return Spring:
Free Length: 31.0 mm (1.220 inch)
Outer Diameter: 21.7 mm (0.854 inch)
ASSEMBLY
1. Install O-rings to servo piston retainer. Apply ATF to O-rings. Pay attention to position of each O-ring.
2. Install band servo piston stem, band servo thrust washer, O/D servo return spring and spring retainer to band servo piston.
3. Place piston stem end on a wooden block. While pushing servo piston spring retainer down, install E-ring.
4. Install O-rings to servo piston retainer. Apply ATF to O-rings. Pay attention to position of each O-ring.
5. Install band servo piston assembly to servo piston retainer by pushing it inward.
6. Install D-ring to O/D servo piston. ATF to D-ring.
7. Install O-rings to O/D servo piston retainer. Apply ATF to O-rings. Pay attention to position of each O-ring.
8. Install O/D servo piston to O/D servo piston retainer.
9. Install band servo piston assembly and 2nd servo return spring to transmission case. Apply ATF to O-ring of band servo piston and transmission case.
10. Install O/D servo piston assembly to transmission case. Apply ATF to O-ring of band servo piston and transmission case.
11. Install band servo piston snap ring to transmission case.