Part 2

33. Remove rear planetary carrier assembly and rear sun gear according to the following procedures.





a. Remove rear planetary carrier assembly from transmission case.





b. Remove rear sun gear from rear planetary carrier.





c. Remove needle bearings from rear planetary carrier assembly.





d. Check rear planetary carrier, rear sun gear and needle bearings for damage or wear.
e. Check clearance between pinion washer and rear planetary carrier with feeler gauge.

Standard clearance: 0.20 0.70 mm (0.0079-0.0276 in)

Allowable limit: 0.80 mm (0.0315 in)

Replace rear planetary carrier if the clearance exceeds allowable limit.





34. Remove rear internal gear and forward clutch hub from transmission case.





35. Remove overrun clutch hub from transmission case.





36. Remove needle bearing from overrun clutch hub and check for damage or wear.





37. Remove forward clutch assembly from transmission case.





38. Remove needle bearing from transmission case.
39. Remove output shaft assembly according to the following procedures.





a. Remove side cover bolts.
- Do not mix bolts (A) and (B).
- Always replace bolts (A) as they are self-sealing bolts.





b. Remove side cover by lightly tapping it with a soft hammer.
- Be careful not to drop output shaft assembly as output shaft assembly may be removed together with side cover.





c. Remove adjusting shim.





d. Remove output shaft assembly.









- If output shaft assembly was removed together with side cover, remove side cover by tapping it lightly with a soft hammer.
e. Remove needle bearing.

40. Disassemble reduction gear according to the following procedures.





a. Set manual lever to position "P" to fix idler gear.
b. Unlock idler gear lock nut using a pin punch.





c. Remove idler gear lock nut.
- Do not reuse idler gear lock nut.





d. Remove idler gear with puller.





e. Remove reduction gear.
f. Remove adjusting shim from reduction gear.





41. Remove return spring from parking shaft with screwdriver.
42. Draw out parking shaft and remove parking pawl from transmission case.
43. Check parking paw and shaft for damage or wear.





44. Remove parking actuator support from transmission case.
45. Check parking actuator support for damage or wear.





46. Remove side oil seal with screwdriver from transmission case.