Front
WARNING: Clean brake pads with a vacuum dust collector to minimize the hazard of airborne particles or other materials.
CAUTION:
^ Be careful not to damage piston boot or get oil on rotor.
^ Always replace shims when replacing pads.
^ If shims are rusted or show peeling of the rubber coat, replace them with new shims.
Front Disc Caliper:
DISASSEMBLY
1. Remove pad lining and caliper assembly. Refer to "Brake Pad." Service and Repair
WARNING: Do Not Place Your Fingers In Front Of Piston.
2. Push out piston with dust seal with compressed air.
CAUTION: Do not scratch or score cylinder wall.
3. Remove piston seal with a suitable tool.
INSPECTION
Inspect all caliper components.
ASSEMBLY
1. Insert piston seal into groove on cylinder body.
2. With piston boot fitted to piston, insert piston boot into groove on cylinder body and install piston.
3. Properly secure piston boot.
INSTALLATION
1. Install caliper assembly.
Torque Member Fixing Bolts And Connecting Bolt.:
2. Install brake hose to caliper securely.
3. Install all parts and secure all bolts.
4. Refill with new "DOT 3" brake fluid and bleed air from the hydraulic system. Never reuse drained brake fluid. Service and Repair