Case Components

CASE COMPONENTS / FS5R30A - Manual Trans.:

CASE COMPONENTS / FS5R30A - Manual Trans.:

CASE COMPONENTS / Disassembly







1. Remove check ball plug, check spring and check ball. Then remove interlock stopper.
- If interlock assembly is removed as a unit, the check ball can fall into transmission case.
- Be careful not to lose check ball.







2. Remove control housing, return spring and check ball.
Be careful not to lose check ball.







3. Drive out retaining pin from striking arm using Tool.

Tool number:...................ST23540000 (J25689-A)







4. Remove rear extension (or OD gear case) together with striking arm by tapping lightly.







5. Remove front cover and gasket.







6. Remove stopper ring and main drive bearing snap ring.







7. Remove transmission case by tapping lightly.
8. Remove counter gear front bearing shim and counter gear front thrust washer.
9. Remove spacer from between main drive gear and mainshaft.







10. Remove front cover oil seal using a screwdriver.









Assembly
1. Install front cover oil seal using Tool.
Apply multi-purpose grease to seal lip.

Tool number:......................ST33210000 (J25803-01).

2. Install selected counter gear front bearing shim onto transmission case.
Apply multi-purpose grease to counter gear front bearing shim.

3. Apply sealant to mating surface of transmission case.
Use Genuine Anaerobic Liquid Gasket or equivalent.







4. Install gear assembly onto transmission case.
5. Install check ball and check spring into interlock stopper.
Apply multi-purpose grease to check ball.







6. Install interlock stopper assembly and then tighten check ball plug.
- Apply sealant to thread of check ball plug.
- Use Genuine Anaerobic Liquid Gasket or equivalent.

Interlock stopper bolt:.......................32 - 42 Nm (3.2 - 4.3 kgf-cm, 24 - 31 ft. lbs.)
Check ball plug:.............................32 - 42 Nm (3.2 - 4.3 kgf-cm, 24 - 31 ft. lbs.)







7. Install stopper ring and main drive bearing snap ring.







8. Install front cover and gasket.
- Apply sealant to thread of 3 bolts shown.
- Use Genuine Anaerobic Liquid Gasket or equivalent.

Front cover bolts : 16 - 21 Nm (1.6 - 2.1 kgf-cm, 12 - 15 ft. lbs.)
9. Apply sealant to mating surface of adapter plate.
Use Genuine Anaerobic Liquid Gasket or equivalent.







10. Install rear extension or (OD gear case) together with striking arm.

Rear extension bolts (OD gear case bolts):..............32 - 42 Nm (3.2 - 4.3 kgf-cm, 24 - 31 ft. lbs.)







11. Install retaining pin into striking arm using Tool.

Tool number:..............................ST23540000 (J25689-A)







12. Install check ball and return spring and then apply sealant and install control housing.
Use Genuine Anaerobic Liquid Gasket or equivalent.







13. Tighten control housing bolts.

Bolt Head Size
A bolts:...........................12 mm (0.47 inch)
B bolts:............................13 mm (0.51 inch)

Control housing bolts:...........................16 - 20 Nm (1.6 - 2.1 kgf-cm, 12 - 15 ft. lbs.)