Without LSD (Limited Slip Differential)

ASSEMBLY OF DIFFERENTIAL CASE (NON LSD)





1. Install side gears, pinion mate gears and thrust washers into differential case.

Side Gear Adjustment / Rear - H233B:

The clearance can be adjusted with side gear thrust washer.







2. Fit pinion mate shaft to differential case so that it meets lock pinholes.
3. Adjust backlash between side gear and pinion mate gear by selecting side gear thrust washer.

Backlash between side gear and pinion mate gear (Clearance between side gear thrust washer and differential case):....................0.10 - 0.20 mm (0.0039 - 0.0079 inch)







4. Install a new pinion mate shaft lock pin with a punch.

NOTE: Always use a new lock pin.
Make sure lock pin is flush with case.







5. Apply gear oil to gear tooth surfaces and thrust surfaces and check to see that they turn properly.
6. Install ring gear on differential case and tighten ring gear bolts.
Tighten bolts in a crisscross pattern.

Tool number.............................KV10112100 (BT8653-A)

Ring gear bolts
Step 1 :.......................53.9 - 63.7 Nm (5.5 - 6.4 kgf-cm, 40 - 46 ft. lbs.)
Step 2 :.........................34° - 39° degrees rotation







7. Press-fit side bearing inner races on differential case with Tool.

Tool Number A:...............................ST33190000 (J25523)
Tool number B:...............................ST33081000 ( - )