Transmission Removal and Installation

Removal
1. Remove battery negative terminal.
2. Remove control lever from transmission and transfer.
3. Remove clutch operating cylinder from transmission. Tighten clutch operating cylinder to the specified torque. Refer to Clutch, M/T; Specifications.

4. Disconnect speed sensor, back-up lamp switch, rear heated oxygen sensor and Park/neutral position (PNP) switch harness connectors.
5. Remove starter motor from transmission.
: 41 - 52 Nm (4.2 - 5.3 kg-m, 30 - 38 ft. lbs.)





6. Remove front and rear propeller shafts.
- Insert plug into rear oil seal after removing propeller shaft.
- Be careful not to damage spline, sleeve yoke and rear oil seal when removing propeller shaft.
7. Remove exhaust tube mounting bracket from transmission.
8. Remove front exhaust tubes and center pipe.
9. Remove torsion bars and mounts.
10. Remove rear torsion bar cross mount.
11. Remove gussets from transmission or engine.
12. Support manual transmission with a jack.
13. Remove rear mounting member. Tighten rear mounting member to the specified torque.
14. Lower manual transmission as much as possible.





15. Remove crankshaft position sensor (OBD) from upper side of transmission case.
16. Remove transmission bolts.

WARNING: Support Manual Transmission together with transfer, while removing it.


Installation





- Apply sealant as shown:








- Tighten bolt securing transmission.