FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Before VIN #343314

Inspection
CONTACT SURFACES
1. Clean the disassembled parts in suitable solvent and blow dry with compressed air.





2. If the following surfaces are found with burrs or scratches, smooth with oil stone.
1. Differential case B
2. Differential case A
3. Side gear
4. Pinion mate gear
5. Pinion mate shaft
6. Thrust block
7. Friction plate guide

DISC AND PLATE
1. Clean the discs and plates in suitable solvent and blow dry with compressed air.
2. Inspect discs and plates for wear, nicks and burrs.





3. Check friction discs or plates for warpage.
Allowable warpage: 0.08 mm (0.0031 inch)
If it exceeds limits, replace with a new disc or plate to eliminate possibility of clutch slippage or sticking.





4. Measure frictional surfaces and projected portions of friction discs, plates, spring disc and plate.
If any part has worn beyond the wear limit, replace it with a new one that is the same thickness as the projected portion.
Wear limit: 0.1 mm (0.004 inch) or less