Before VIN #343314

Shift Control Components





- Check contact and sliding surfaces of fork rods for wear, scratches, projections and other damage.

Gear Components
GEARS AND SHAFTS








- Check shafts for cracks, wear and bending.
- Check gears for excessive wear, chips and cracks.

SYNCHRONIZERS





- Check spline portion of coupling sleeves, synchronizer hubs and gears for wear, chips and cracks.
- Check baulk rings for cracks and deformation.
- Check shifting inserts for wear and deformation.
- Check insert spread springs for deformation.





- Measure baulk ring wear.
a. Measure clearance between baulk ring and gear.
Clearance between baulk ring and gear: Refer to Specifications.
Specifications

- If the clearance is less than the wear limit, replace baulk ring.








- Measure 2nd baulk ring wear-4WD model.
a. Place baulk rings in position on synchronizer cone.
b. While holding baulk rings against synchronizer cone as far as possible, measure dimensions "A" and "B".
Standard:
Inner "A": 0.7 - 0.9 mm (0.028 - 0.035 inch)
Outer "B": 0.6 - 1.1 mm (0.024 - 0.043 inch)
Wear limit: 0.2 mm (0.008 inch)
- If dimension "A" or "B" is smaller than the wear limit, replace outer baulk ring, inner baulk ring and synchronizer cone as a set.

BEARINGS





- Make sure all bearings roll freely and are free from noise, cracks, pitting or wear.