Replacement

CAUTION: Before separating the transmission from the engine, remove the crankshaft position sensor (OBD) from the transmission. Be careful not to damage sensor edge or ring gear teeth.

REMOVAL
1. Remove battery negative terminal.
2. Remove crankshaft position sensor (OBD) from transmission upper side.
3. Remove clutch operating cylinder from transmission.
4. Remove back-up switch and neutral position switch harness connector.
5. Remove starter motor from transmission.
6. Remove front and rear propeller shafts.
- Insert plug into front and rear oil seals of transfer after removing propeller shafts.
- Be careful not to damage splines, sleeve yokes and front and rear oil seals of transfer when removing propeller shafts.
7. Remove torsion bar springs. Then remove second crossmember.





8. Remove transmission and transfer control levers.
9. Support engine by placing a jack under oil pan.
- Do not place jack under oil pan drain plug.
10. Separate transmission with transfer from engine.

WARNING: SUPPORT MANUAL TRANSMISSION WITH TRANSFER WHILE REMOVING IT.





INSTALLATION
1. Apply sealant to areas shown.





2. Tighten bolts securing transmission.
- Bolt No. 1: 39 - 49 Nm (29 - 36 ft. lbs.)
- Length: 65 mm (2.56 inch)
- Bolt No. 2: 39 - 49 (29 - 36 ft. lbs.)
- Length: 58 mm (2.28 inch)
- Bolt No. 3 [1]: 16 - 22 Nm (12 - 16 ft. lbs.)
- Length: 25 mm (0.98 inch)
- Bolt No. 4: 16 - 22 Nm (12 - 16 ft. lbs.)
- Length: 16 mm (0.63 inch)
3. Tighten clutch operating cylinder to the specified torque.

[1]: With nut