FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Charging System: Service and Repair

Disassembly And Assembly:




Disassembly And Assembly:




Disassembly And Assembly:




Disassembly And Assembly:





1. Remove rear cover.
^ Heat rear cover using heat gun, to 50°C (900°F) above room temperature to prevent bearing damage.

2. Disconnect stator/diode.
^ Cut diode terminals.
^ Unsolder stator coil leads.

CAUTION:
Unsolder stator coil leads as fast as possible to avoid damaging diodes.
3. Remove stator and rotor.

4. Remove bearing retainer and bearing.

5. Assemble in reverse of disassembly.
^ Insert stator coil lead into lower portion of diode terminal.
^ Using pliers, crimp diode terminal around stator coil lead.
^ Be sure stator coil leads do not protrude more than 3 mm (0.118 in) past diode terminal.
^ Solder stator coil lead and diode terminals.

CAUTION:
Solder stator coil leads and diode terminals as fast as possible to avoid damaging diodes. Use 911 Pb Sn solder in assembly.