Fuel Tank: Service and Repair
WARNING:When replacing fuel line parts, be sure to observe the following:
- Put a "CAUTION: FLAMMABLE" sign in workshop.
- Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
- Furnish workshop with a CO2 fire extinguisher.
CAUTION:
- Before removing fuel line parts, carry out the following procedures:
a. Put drained fuel in an explosion-proof container and put the lid on securely.
b. Release fuel pressure from fuel line. Refer to ("Fuel Pressure Release").
c. Disconnect battery ground cable.
- When installing fuel check valve, install it in the correct direction.
- Always replace O-ring with a new one.
- Do not kink or twist tubes and hoses during installation.
- To avoid damaging hoses, do not tighten hose clamps excessively.
- After installing tubes, run engine and check for fuel leaks at connections.
- Use only a genuine fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the MIL may turn on.
REMOVAL
CAUTION:
- Do not disconnect any fuel line unless absolutely necessary.
- Plug hose and pipe openings to prevent entry of dust or dirt.
1. Release fuel pressure. Refer to ("Fuel Pressure Release").
2. Disconnect battery ground cable.
3. Drain fuel from fuel tank.
4. Disconnect electrical connector.
5. Remove filler protector.
6. Disconnect filler tubes, fuel supply tube and fuel return tube.
7. Remove fuel tank protector.
8. Remove six fuel tank mounting bolts while supporting fuel tank.
9. Remove rear fuel tank mounting bracket.
10. Remove fuel tank.
INSTALLATION
INSTALLATION HINT: To install, reverse the removal procedure.
CAUTION:
- Do not kink or twist hoses and tubes during installation.
- To avoid damaging hoses, do not tighten hose clamps excessively.
- Tighten bolts to specified torque.
- After installation, run engine and check for leaks at connections.