FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Clutch Housing Disassembly and Assembly




DISASSEMBLY AND ASSEMBLY









- MB990211: Slide hammer

- MB992039: Slide hammer puller

- MD998200: Oil seal installer

- MD998550: Extension housing seal installer

- MB991445: Bush remover & installer base

- MB990938: Installer bar

- MD999547: Oil seal installer

- MB990699: Differential oil seal installer

DISASSEMBLY SERVICE POINTS

[[A]] CYLINDRICAL ROLLER BEARING (OUTER RACE) REMOVAL





1. Using special tools MB990211 and MB992039, remove the cylindrical roller bearing (outer race).

[[B]] TAPERED ROLLER BEARING OUTER RACE REMOVAL





1. Using special tools MB990211 and MB992039, remove the tapered roller bearing outer race.

[[C]] TAPERED ROLLER BEARING OUTER RACE REMOVAL





1. Using special tools MB990211 and MB992039, remove the tapered roller bearing outer race.

ASSEMBLY SERVICE POINTS

]]A[[
OIL SEAL INSTALLATION






Using special tools MD998550, install the oil seal.
Specified grease:

Mitsubishi Part No. 0101011 or equivalent


]]B[[
OIL SEAL INSTALLATION






Using special tools MD998200, install the oil seal.
Specified grease:

Mitsubishi Part No. 0101011 or equivalent


]]C[[
EXTENSION HOUSING OIL BAFFLE INSTALLATION






Install the extension housing oil baffle to the clutch housing case assembly with its projections fitted in the slots in the clutch housing case assembly.

]]D[[
TAPERED ROLLER BEARING OUTER RACE INSTALLATION






Using special tools MB991445 and MB990938, install the tapered roller bearing outer race.

]]E[[
OUTPUT SHAFT COVER INSTALLATION






Install the output shaft cover to the clutch housing case assembly with its projections fitted in the slots in the clutch housing case assembly. Make sure that the oil hole in the output shaft cover is up as shown.

]]F[[
TAPERED ROLLER BEARING OUTER RACE INSTALLATION






Using special tools MB990699 and install the tapered roller bearing outer race.

]]G[[
CYLINDRICAL ROLLER BEARING (OUTER RACE) INSTALLATION






Using special tools MD999547, install the cylindrical roller bearing (outer race).