Generator and Ignition System Removal and Installation

REMOVAL AND INSTALLATION









- MB991398: Spark Plug Wrench

- MB991883: Flywheel Stopper

REMOVAL SERVICE POINT

[[A]] CRANKSHAFT PULLEY BOLT REMOVAL





1. Use special tool MB991883 to secure the drive plate or flywheel.
2. Remove the crankshaft pulley bolt.

[[B]] SPARK PLUG REMOVAL





Using special tool MB991398, removal the spark plug.

INSTALLATION SERVICE POINTS

]]A[[ SPARK PLUGS INSTALLATION





Using special tool MB991398, tighten the spark plug to the specified torque.
Specified torque: 25 ± 5 Nm (18 ± 3 ft-lb)


]]B[[ CRANKSHAFT PULLEY / WASHER / CRANKSHAFT PULLEY BOLT INSTALLATION





1. Use special tool MB991883 to secure the drive plate or flywheel.





2. Wipe off the dirt on the washer and on the thread hole of the crankshaft using a rag.
3. Wipe off the dirt on the crankshaft pulley and the crankshaft sprocket using a rag, and then remove the grease from the portion shown in the illustration.
NOTE:
Remove grease to prevent the coefficient of friction of the pressing portion from declining due to adhesion of oil.

4. Install the crankshaft pulley.
5. Apply an appropriate and minimum amount of engine oil to the threaded portion of the crankshaft and lower part of the flange.
6. With off the chamfered side on the inside of the washer facing the bolt top, install the washer to the crankshaft pulley bolt.
7. Tighten the crankshaft pulley bolt to the specified torque.
Specified torque: 210 Nm (155 ft-lb)


]]C[[ GENERATOR / POWER STEERING PUMP BRACKET INSTALLATION





1. Temporarily tighten power steering pump bracket bolts.
2.
CAUTION:
Always loosen the power steering pump bracket bolt, and temporarily install the generator. Then tighten each bolt.

Loosen the power steering pump bracket bolts and make the power steering pump bracket unfixed.
3. Temporarily install the generator with the generator bolts.
4. Tighten them to the specified torque according to the order as illustrated.
Specified torque

Power steering pump bracket:
M8 26 ± 3 Nm (19 ± 2 ft-lb)
M10 44 ± 8 Nm (32 ± 5 ft-lb)
Generator: 44 ± 10 Nm (32 ± 7 ft-lb)