Overhaul

DISASSEMBLY AND ASSEMBLY









- MB992324: Seal cover guide A
- MB992325: Seal cover guide B
- MB992323: Seal cover installer
- MB992311: Oil seal guide
- MB992310: Oil seal installer
- MB992313: Oil seal guide
- MB992312: Oil seal installer
- MB992314: V ring guide

CAUTION:

- When installing or removing screws, use magnetic tools to prevent them from falling out.
- If debris or parts enter into the transaxle case, pay attention to the following to replace the transaxle assembly:
- When the mechatronic assembly is replaced, reprogram the ECU and carry out the following Teach-In TC-SST Teach-In ).
- When the clutch assembly is replaced, the following Teach-In must be carried out TC-SST Teach-In ).

DISASSEMBLY SERVICE POINTS

[[A]] TRANSAXLE CASE OIL SEAL (RH) / TRANSAXLE CASE OIL SEAL (LH) REMOVAL









1. Insert the tapping screw (dia. 3 mm [0.1 inch]) to one of four hollows
(round shape) on the oil seal by turning it 2 or 3 times.





2. Tap the opposite side of the inserted tapping screw using a knock pin punch to press in the oil seal approximately 1 mm (0.04 inch).





3. Hold the inserted tapping screw with pliers or similar tools, and remove the oil seal.
NOTE:
If the transaxle case oil seal (RH) is replaced, the V-ring must also be replaced.

[[B]] SEAL COVER BRACKET AND SEAL COVER REMOVAL

1. Remove the seal cover bracket.

CAUTION:

- Before removing the seal cover, securely remove iron powders including dusts by air spray.
- Before removing the seal cover, use the ladder sheet and so forth for the supporting point not to damage the clutching housing.





2. Remove the seal cover from the transaxle, using the tool such as crowbar.

[[C]] OIL PAN ASSEMBLY REMOVAL

CAUTION:
When removing the oil pan assembly, pay attention to avoid damage to the connector and the O-ring between the oil pan assembly and the connector.

ASSEMBLY SERVICE POINTS

]]A[[ OIL PAN ASSEMBLY INSTALLATION

1. Completely degrease the oil pan assembly installation surface on the transaxle side.

2. Remove the gasket from the oil pan assembly, and completely degrease the groove of the oil pan assembly (gasket installation area) and the gasket. Then, install the gasket to the groove of the oil pan assembly.





3.
CAUTION:
When installing the oil pan assembly, pay attention to avoid damage to the connector and the O-ring installed to the connector.

Tighten the screws to the specified torque in the order shown in the figure.
Tightening torque: 10± 1Nm (89± 8 in-lb)


]]B[[ SEAL COVER BRACKET AND SEAL COVER INSTALLATION





1. Install the seal cover to the special tool MB992324 and MB992325.





2. Remove the special tool MB992324 from MB992325.





3. Install the seal cover to the transaxle case. Remove the special tool MB992325.





4. Use special tool MB992323 to install the seal cover to the transaxle.





5. Install the seal cover bracket.
Confirm that it is not shaky.
6. Tighten the seal cover bracket mounting bolt to the specified torque.
Tightening torque: 10± 1Nm (89± 8 in-lb)


]]C[[ TRANSAXLE CASE OIL SEAL (LH) INSTALLATION





1. Apply the transaxle oil to the special tool MB992311.
Insert the oil seal to the special tool MB992311.





2. Use special tool MB992310 to install the oil seal to the transaxle.

]]D[[ TRANSAXLE CASE OIL SEAL (RH) ASSEMBLY INSTALLATION





1. Apply the transaxle oil to the special tool MB992313.
Insert the oil seal to special tool MB992313.





2. Use special tool MB992312 to install the oil seal to the transaxle.

]]E[[ V RING INSTALLATION





1. Clean the spline with a brush or the like.





2. Apply the transaxle oil to the special tool MB992314.
Insert the V ring to the special tool MB992314, and install the V ring.
3. Check that the V ring is installed securely.