Intercooler: Service and Repair

REMOVAL AND INSTALLATION

CAUTION:

- Degrease the air hose and air pipe by isopropyl alcohol, parts cleaner (MZ100387) or equivalent.
- As for the parts cleaner, use the petroleum cleaner whose major component is aliphatic hydrocarbon.
- Working area should be airy and kept from flame.









REMOVAL SERVICE POINT

[[A]] AIR HOSE/AIR PIPE REMOVAL





Put mating marks on the air hose, air pipe, and hose clamp, and remove them.

INSTALLATION SERVICE POINT

]]A[[ AIR HOSE/AIR PIPE INSTALLATION





1. Insert hose to stopper end and not overlap with stopper.
2. Place the hose clamp as shown in the figure so that it does not overlap with the bulge and the stopper end. Then, set the hose clamp 5 ± 1 mm (0.20 ± 0.04 inch) away from the stopper.





3.
CAUTION:
Do not use an electric screwdriver or air tool. Manually tighten the hose clamp.

Align the mating marks on the air hose, air pipe, and hose clamp. Then, tighten the hose clamp to the specified torque.
Tightening torque: 6.0± 1.0Nm (54± 8 in-lb)