Oil Pan Removal and Installation

REMOVAL AND INSTALLATION













Required Special Tool:

- MD998727: Oil Pan FIPG Cutter

REMOVAL SERVICE POINTS

[[A]] A/C COMPRESSOR AND CLUTCH ASSEMBLY REMOVAL

1. Remove the A/C compressor and clutch assembly together with the hose from the bracket.

2. Tie the removed A/C compressor and clutch assembly with a string at a position where they will not interfere with the removal and installation of engine oil pan.

[[B]] ENGINE OIL PAN REMOVAL

1. Remove the engine oil pan mounting bolts.













2.
CAUTION:
Do not forcibly drive in special tool MD998727 to avoid damage to the engine oil pan seal surface of cylinder block assembly.

Insert special tool MD998727 from the engine oil pan removal groove of the cylinder block assembly.
3. Lightly tap the special tool with a hammer to slide the oil pan seal surface, cut off the liquid gasket, and remove the engine oil pan.

INSTALLATION SERVICE POINTS

]]A[[ ENGINE OIL PAN INSTALLATION

1. Remove all the traces of sealant adhering to the engine oil pan and cylinder block assembly using a remover or others. Then, degrease them.





2. Apply the sealant without any gap to the mating surface of engine oil pan as shown in the figure, and install the engine oil pan to the cylinder block assembly.
Specified sealant: Three bond 1217G or equivalent
NOTE:
Install the engine oil pan immediately after applying sealant.

3.
CAUTION:
After the installation, until a sufficient period of time (one hour or more) elapses, do not apply the oil or water to the sealant application area or start the engine.

Tighten the engine oil pan mounting bolts to the specified torque.
Tightening torque:

M6: 10± 2Nm (89± 17 in-lb)
M8: 29± 2Nm (22± 1 ft-lb)


]]B[[ ENGINE OIL PAN DRAIN PLUG GASKET INSTALLATION





Replace the engine oil pan drain plug gasket with a new one. Install the new gasket in the direction shown in the illustration.

]]C[[ A/C COMPRESSOR AND CLUTCH ASSEMBLY INSTALLATION





Tighten A/C compressor and clutch assembly mounting bolts to the specified torque in the order of number shown in the illustration.
Tightening torque: 23± 6Nm (17± 4 ft-lb)