FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Disassembly and Assembly




DISASSEMBLY AND ASSEMBLY

[FUEL TANK ASSEMBLY]









DISASSEMBLY SERVICE POINT

[[A]] FUEL LEVEL SENSOR (SUB)/SUCTION HOSE/FUEL PUMP MODULE REMOVAL

CAUTION:
Pay attention not to damage the fuel level sensor, the float of the fuel level sensor (sub) and float of the fuel pump module when removing the fuel level sensor (sub) and fuel pump module from the fuel tank.





While removing the fuel pump module from the fuel tank, disconnect the suction hose from the fuel pump module to remove the fuel pump module from the fuel tank.

ASSEMBLY SERVICE POINTS

]]A[[ FUEL FILLER HOSE CONNECTION





Connect the fuel filler hose, and tighten the bolt of hose clamp so that the bolt tightening dimension of the hose clump becomes 8.5 ± 1.5 mm (0.33 ± 0.06 inch).

]]B[[ FUEL PUMP MODULE/SUCTION HOSE INSTALLATION

CAUTION:

- Pay attention not to damage the fuel level sensor and the float of the fuel pump module when installing it to the fuel tank.
Pay attention to prevent the float of fuel level sensor from being trapped by the suction hose inside the fuel tank.

- When installing the fuel pump module to the fuel tank, check that the fuel level sensor moving area moves smoothly.





While inserting the fuel pump module into the fuel tank, connect the suction hose to the fuel pump module to install the fuel pump module to the fuel tank.

]]C[[ FUEL LEVEL SENSOR (SUB) INSTALLATION

CAUTION:
Pay attention not to damage the fuel level sensor (sub) and the float of the fuel level sensor (sub) when installing it to the fuel tank.