Throttle Body and EGR System Removal and Installation

REMOVAL AND INSTALLATION









INSTALLATION SERVICE POINTS

]]A[[ MANIFOLD ABSOLUTE PRESSURE (MAP) SENSOR INSTALLATION

CAUTION:

- Install the manifold absolute pressure (MAP) sensor, taking care not to give a shock to it.

- Do not use a manifold absolute pressure (MAP) sensor that has fallen down.

]]B[[ EGR INLET PIPE GASKET / EGR VALVE SUPPORT GASKET / EGR PIPE GASKET INSTALLATION









1. Temporarily tighten each part so that the protrusion of each gasket is positioned as illustrated.





2. Tighten mounting bolts to the specified tightening torque in the order shown in the illustration.
Tightening torque: 20 ± 2 Nm (15 ± 1 ft-lb)


]]C[[ EXHAUST GAS RECIRCULATION VALVE GASKET INSTALLATION





Install the Exhaust gas recirculation valve gasket with the diagonally shaded area used as the illustrated position so as not to confuse the front with the back.

]]D[[ THROTTLE BODY GASKET / THROTTLE BODY INSTALLATION





1. Make sure that the throttle body gasket is placed before installing the throttle body.
2. Temporarily tighten throttle body and throttle body stay mounting bolts at A and B in the illustration.
3. Tighten the throttle body mounting bolt at illustrated position A to the specified torque.
Tightening torque: 20 ± 2 Nm (15 ± 1 ft-lb)
4. Tighten the throttle body mounting bolts at illustrated position B to the specified tightening torque.
Tightening torque: 9.5 ± 2.5 Nm (84 ± 22 in-lb)