Generator and Ignition System Removal and Installation

REMOVAL AND INSTALLATION









Required Special Tool:

- MB991883: Flywheel Stopper

- MB991398: Spark plug wrench

REMOVAL SERVICE POINTS

[[A]] CRANKSHAFT PULLEY CENTER BOLT REMOVAL





1. Use special tool MB991883, to secure the drive plate.
2. Remove the crankshaft pulley center bolt.

[[B]] SPARK PLUG REMOVAL





Using special tool MB991398, removal the spark plug.

INSTALLATION SERVICE POINTS

]]A[[ SPARK PLUG INSTALLATION





Use special tool MB991398, tighten the spark plug to specified tightening torque.
Tightening torque: 25 ± 5 Nm (18 ± 3 ft-lb)


]]B[[ CRANKSHAFT PULLEY / CRANKSHAFT PULLEY WASHER / CRANKSHAFT PULLEY CENTER BOLT INSTALLATION





1. Use special tool MB991883, to secure the drive plate.





2. Wipe the dirt on the crankshaft pulley washer and on the thread hole of the crankshaft using a rag.
3. Wipe the dirt on the crankshaft pulley and the crankshaft sprocket using a rag, and then remove the grease from the portion shown in the illustration.
NOTE:
Remove grease to prevent the coefficient of friction of the pressing portion from declining due to adhesion of oil.

4. Install the crankshaft pulley.
5. Apply an appropriate and minimum amount of engine oil to the threaded portion of the crankshaft and lower part of the flange.
6. With the chamfered side on the inside of the crankshaft pulley washer facing the bolt top, install the crankshaft pulley washer to the crankshaft pulley center bolt.
7. Tighten the crankshaft pulley center bolt to the specified tightening torque.
Tightening torque: 210 Nm (155 ft-lb)


]]C[[ GENERATOR / POWER STEERING PUMP BRACKET INSTALLATION





1. Temporarily tighten power steering pump bracket bolts.
2.
CAUTION:
Always loosen the power steering pump bracket bolt, and temporarily install the generator. Then tighten each bolt.

Loosen the power steering pump bracket bolts and make the power steering pump bracket unfixed.
3. Temporarily install the generator with the generator bolts.
4. Tighten them to the specified torque according to the order as illustrated.
Specified torque

Power steering pump bracket:
M8 26 ± 3 Nm (19 ± 32ft-lb)
M10 44 ± 8 Nm (32 ± 5 ft-lb)
Generator: 44 ± 10 Nm (32 ± 7 ft-lb)