Removal and Replacement

FUEL PUMP MODULE REPLACEMENT [2.0L ENGINE TURBO]

1. Remove the rear seat cushion assembly Rear Seat Assembly Removal and Installation.)





2. Remove the floor inspection lid (LH.)





3. Disconnect the fuel pump module connector and fuel tank differential pressure sensor connector.
4. Release the fuel pressure in the fuel line Service and Repair.)
5. Disconnect the fuel return hose.





6. Insert a flat-tip screwdriver [6mm (0.24 inch) wide and 1mm (0.04 inch) thick] into the retainer of the fuel main pipe connector.





7.
CAUTION:
When pushing up the retainer of the fuel main pipe connector, pay attention to avoid damage to the retainer.

Turn the flat-tipped screwdriver inserted into the retainer by 90 degrees angle to push up the retainer and unlock the fuel main pipe.
8. Disconnect the fuel main pipe from the fuel pump module.





9. Remove the fuel pump module mounting nuts.





10.
CAUTION:
Pay attention not to damage the fuel level sensor and float of the fuel pump module when removing it from the fuel tank through the service hole.

Disconnect the fuel tank suction hose while removing the fuel pump module from the service hole, and then remove the fuel pump module from the service hole.
11. Replace the fuel pump module gasket with a new one.
12.
CAUTION:

- Pay attention not to damage the fuel level sensor and the float of the fuel pump module when installing it to the fuel tank through the service hole. In addition, be careful that the float of the fuel pump module does not catch the fuel tank suction hose in the fuel tank.

- When installing the fuel pump module to the fuel tank, check that the float of the fuel pump module moving area moves smoothly.

While inserting the fuel pump module into the fuel tank from the service hole, connect the fuel tank suction hose, and install the fuel pump module to the fuel tank.
13. Tighten the fuel pump module mounting nuts to the specified torque.
Tightening torque: 2.5 ± 0.4 Nm (22 ± 4 in-lb)






14. Before the installation, push up the retainer of the fuel main pipe connector.





15. Connect the connector of fuel main pipe to the fuel pump module securely.
16.
CAUTION:

- When pushing in the retainer of the fuel high-pressure hose connector, pay attention to avoid damage to the retainer.

- After the installation of the fuel high-pressure hose, slightly pull the fuel high-pressure hose to check that it is connected securely. At this time, also check that there is approximately 1 mm (0.04inch) play.

Push in the retainer of the fuel main pipe connector to lock the fuel main pipe and fuel pump module.
17. Connect the fuel return hose.
18. Connect the fuel pump module connector and fuel tank differential pressure sensor connector.
19. Install the floor inspection lid (LH.)
20. Install the rear seat cushion assembly Rear Seat Assembly Removal and Installation.)