Generator and Ignition System Removal and Installation

REMOVAL AND INSTALLATION









- MB991398: Spark Plug Wrench
- MD998781: Flywheel Stopper

REMOVAL SERVICE POINT

[[A]]
SPARK PLUG REMOVAL





Using special tool MB991398, remove the spark plug.

[[B]]
CAMSHAFT POSITION SENSING CYLINDER REMOVAL









1. Using special tool MD998781, hold the drive plate or flywheel.
2. Remove the camshaft position sensing cylinder.

INSTALLATION SERVICE POINT

]]A[[
CAMSHAFT POSITION SENSING CYLINDER INSTALLATION









1. Using special tool MD998781, hold the drive plate or flywheel.
2. Tighten the camshaft position sensing cylinder to the specified torque.
Tightening torque: 22± 4Nm (17± 2 ft-lb)


]]B[[
CAMSHAFT POSITION SENSOR SUPPORT INSTALLATION





Apply a 3 mm (0.12 inch) bead of sealant (Three bond 1207F or equivalent) in the groove as shown.

]]C[[
SPARK PLUG INSTALLATION





Using special tool MB991398, tighten the spark plug to the specified torque.
Tightening torque: 25± 5Nm (19± 2 ft-lb)


]]D[[
CRANKSHAFT PULLEY TIGHTENING





1. Using a rag, wipe dirt on the crankshaft surface and the crankshaft pulley washer.
2. Using a rag, wipe dirt on the crankshaft pulley and then degrease the place specified in the illustration.
NOTE:
Perform degreasing to prevent the friction resistance from decreasing in the compressed area due to the residual oil.

3. Install the crankshaft pulley.